Lessons Learned: Fume Hood Vessel Overpressurization and Skin Burns from Heating Glass

October 2, 2023

The following lessons learned reports detail what went wrong and what corrective actions have been taken or will take place to address the incidents. 

Fume Hood Sash Cracks due to Reaction Vessel Overpressurization

September 25, 2023
What happened?

Using dry Dimethyl Sulfoxide (DMSO) as solvent, a reaction between an organic macrocycle and bromoethane was placed in a round bottom pressure vessel. The reaction was heated using armor aluminum beads in a stainless steel bowl sitting atop a hotplate. The setup was briefly left unattended inside a fume hood with the sash closed.

Without a means for temperature control, the hotplate generated excess heat, which in turn produced excess pressure. Overpressurization caused the round bottom vessel to shatter. Glass shards along with the aluminum heating beads...

Skin Burns from Heating Glass Vessel

September 25, 2023
What happened?

A researcher was heating a small volume (<30mL) of hexanes/ethyl acetate containing approximately one gram of an organic azide. The solution was placed in a capped, 40mL pyrex media storage bottle. Holding the bottle of the azide solution in their left hand, the researcher was heating it with a heat gun with their right hand behind a horizontal fume hood sash protecting their face and torso.